Brushed fabric supplier analyze the process of warp knitted brushed fabric

Brushed fabric supplier said that warp knitted fleece fabric is a main fabric in the domestic warp knitted fleece fabric market.

Compared with other cashmere products, it has the characteristics of fine, soft, non depilation, compact and stable fabric structure, so it is widely used in coats, blankets, plush toys and so on.

Brushed fabric supplier said that Because the surface of cashmere products is covered with long fluff, the ground structure is not easy to see, and it is difficult to judge the raw materials and yarn cushion after cashmere yarn is brushed, so it is difficult to analyze the process of this kind of fabric.

Through a long time of practice, the author summarizes some analysis methods of warp knitted brushed products, which are introduced as follows.

Brushed fabric supplier explain types and production methods of warp knitted velvet fabrics

Warp knitted cashmere products are formed in many ways, and they are very similar in organizational structure and appearance.

Brushed fabric supplier said that It is very important to correctly judge whether they are brushed products for selecting production models.

Brushed fabric supplier said that Therefore, a comprehensive understanding of the characteristics and formation methods of warp knitted cashmere products is helpful to judge the types of products.

Brushed fabric

This kind of fabric is one of the main products of Trico warp knitting machine.

It is mostly produced on Trico warp knitting machines with machine numbers E28 and E32. It is usually woven with 2 ~ 4 comb bars.

Usually, the velvet yarn is arranged on the front comb to make a long needle back traverse.

In the finishing, the pile yarn floating thread on the reverse surface of the fabric process is pulled into a circle or broken through the needle cloth of the wool drawing machine to form the pile effect.

Due to the strong longitudinal tension of the fabric during pile raising, the transverse shrinkage of the fabric is large. Common varieties include loop velvet, strip velvet, suede, golden velvet, etc.

Sheared fabric

Brushed fabric supplier said that Pile shearing fabric is a kind of pile fabric which can cut warp knitted terry fabric by pile shearing machine to obtain yarn breaking pile effect.

Warp knitted terry fabrics for shearing are generally produced on Trico machines equipped with Terry sinkers with machine numbers E24 and E28.

The fabric ground organization is usually formed by a back comb, which moves the needle back in the same direction and the same needle pitch with the terry sinker bed.

The needle back of the wool yarn comb bar moves away or in a different direction from the terry sinker, so the wool yarn will cross the terry sinker, A terry circle is formed on the edge of the sinker.

In this kind of sheared fabric, the velvet yarn is mainly chain weave, the ground yarn is two needle warp flat or three needle warp satin weave, and the terry sinker makes a transverse shift of needle pitch.

Brushed fabric supplier said that The terry fabric woven on a warp knitting towel machine or a double needle bed terry warp knitting machine with sheet needles can also be sheared.

In addition, the shrinkage of elastic silk can be used to loop the velvet yarn with long extension line on the reverse side of the fabric process, and then cut down, such as elastic velvet.

Compared with other warp knitted cashmere fabrics, sheared fabrics have the disadvantage of large cashmere yarn loss due to the need to cut off the loop head, so they are less used at present.

Cut pile fabric

The short pile, medium long pile and long pile fabrics produced by double needle bed Raschel warp knitting machine account for a large proportion in the warp knitting pile family.

Brushed fabric supplier said that They are mainly produced on the machine with machine number E22.

It uses 1-2 comb bars at the front and rear of the machine to weave two separate single-sided fabrics on the front and rear needle beds respectively, Then use the middle 1 ~ 4 pile yarn comb bars to form a circle on the front and rear needle beds in turn to connect the separated two pieces of single-sided fabrics.

Finally, cut the connecting yarn on the slitting machine to form a pile fabric with the same pile height.

The height of plush is 1.5 ~ 30mm. The height of plush can be adjusted by adjusting the distance between the two ring removal plates.

At present, it is mainly used for Raschel warp knitted cotton blanket, acrylic blanket, imitation fur coat fabric, toy velvet, automobile seat fabric, sofa cloth, etc.